Pier Solutions, specialists in modular engineering and bespoke handling systems, were commissioned to design and manufacture a suite of transport and handling frames to support the installation and maintenance of wind turbine blades. The project required solutions that were not only robust and heavy-duty but also met strict weight constraints and were delivered within a demanding two-week timeframe.
Project Scope and Engineering Approach
The client needed a reliable set of frames capable of supporting wind turbine blade operations under challenging conditions. Pier Solutions responded by developing a comprehensive engineering approach, underpinned by structural calculations and Finite Element Analysis (FEA). This ensured full compliance with all lifting and handling requirements and verified the structural integrity of each component under real-world conditions.
Delivered Equipment
Pier Solutions successfully delivered a range of fully certified handling frames, each designed for durability, traceability, and ease of operation. All equipment was supplied with non-destructive testing (NDT) certification and finished with a two-coat marine-grade paint system for enhanced longevity in harsh environments.
Key deliverables included:
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1 Skid Base
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Four heavy-duty 60mm mounting pads
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Two fork pockets for transport
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Four integrated lifting eyes
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Aluminium tread plate for added durability and safety
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3 Root End Stands
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20mm mounting pads designed to fit the existing root end bolt interface
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3 Tip End Stands
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Two fork pockets
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Four lifting eyes and four lashing points for secure transport and handling
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Outcome
Pier Solutions delivered a fully traceable, certified solution tailored for standard wind turbine blades. The equipment enables safe and efficient installation and maintenance operations while ensuring compliance with stringent safety and certification standards.
Delivered on time and engineered for longevity, this project demonstrates Pier Solutions’ capability to meet complex, time-sensitive requirements in the renewable energy sector.